A new phoshpate binder was developed for dental investments using the setting reaction between aluminium monophosphate, Al(H
2PO
4)
3 and aluminium oxide hydrate, Al
2O
3・nH
2O at an ambient condition.In this experiment, Al(H
2PO
4)
3 commercially available in both powder and liquid forms(50wt%)were used and Al
2O
3・nH
2O was synthesized by controlling the pH of a 10% aluminum sulfate salt solution.According to the X-ray diffraction method, they were amorphous at pH7.0 and were crystal at pH10.0.The powdered Al(H
2PO
4)
3 was mixed with Al
2O
3・nH
2O in the range of 30 and 70wt% an spatulated with water.The liquid Al
2O
3 was directly spatulated with Al
2O
3・nH
2O.In this study, the setting time of the set binders was measured for the evaluation of the reactivity of Al
2O
3・nH
2O.The reaction products were examined by the X-ray diffraction method and SEM.In the case of powdered Al(H
2PO
4)
3, the setting time became shorter with increasing amount of Al
2O
3・nH
2O in both forms.Furthermore, the amorphous Al
2O
3・nH
2O gave a faster setting time than the crystalline one.The mixture of Al
2O
3・nH
2O and powdered Al(H
2PO
4)
3 showed the highest compressive strength(90kgf/cm
2)at the molar ratio Al
2O
3/P
2O
5=1(40wt% Al
2O
3・nH_
2O).The reaction products were mostly in amorphous phase except for the set binder containing crystalline Al
2O
3・nH
2O. In the case of liquid Al(H
2PO
4)
3, the setting time was similar to that for the powdered Al(H
2PO
4)
3. Their compressive strength increased with the increase in the molar ratio of Al
2O
3/P
2O
5 ratio.The reaction products were amorphous in all cases.The SEM graphs of the set binder containing amorphous Al
2O
3・nH
2O, revealed hole-like structure instead of dense structure observed in the set binder containing the crystalline Al
2O
3・nH
2O. The binders containing amorphous Al
2O
3・nH
2O(30〜70wt%)showed a setting time of 0.2〜6hours and the compressive strength of 90〜130kgf/cm
2 which is high enough for use as dental investments.
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