Journal of the Japan Society of Powder and Powder Metallurgy
Online ISSN : 1880-9014
Print ISSN : 0532-8799
ISSN-L : 0532-8799
Magnetic Properties and Microstructure of High Density Sintered Iron by Warm Compaction Using Die Wall Lubrication
Shin TajimaTakeshi HattoriMikio KondohHiroshi OkajimaMasaki SugiyamaTadayoshi Kikko
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JOURNAL OPEN ACCESS

2004 Volume 51 Issue 7 Pages 542-547

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Abstract
Sintered Iron was one of good soft magnetic materials. However, its magnetic flux density was smaller than those of wrought magnetic iron. The small magnetic flux density was caused by low sintered density. In order to increase the sintered density, we developed a new warm compaction technique using die wall lubrication (WC-DWL) with lithium stearate. According to the method, very high-density of sintered body could be fabricated. Pure iron powder compacted at 1176 MPa and sintered at 1523 K had properties as follows; sintered density=7.76 Mg/m3, μm=5300, B160=1.16 T, B240=1.28 T, B400=1.40 T, B2k=1.60T, and bHc=110A/m. Some of the sintered iron showed anisotropic dimensional change and anisometric microstructure, which were linked to abnormal grain growth up to several mm in length. This anomaly was the more pronounced the higher the green density of the specimens was.
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