Abstract
Fabrication processes of metal-alumina composites were investigated with emphasis on the use of metal-coated alumina particles. Al2O3 particles (mean diameter: 250μm and 45μm) were coated with Ni powder (mean diameter: 5μm) and/or W powder (mean diameter: 1μm) by an agglomeration coating technique and the pressed compacts were sintered. The coated particles gave Ni-Al2O3 composites with more uniform microstructures compared with mechanically-mixed powders. W layer had to be localized at the surface of Al2O3 to improve adhesion of Ni. The sintered bodies were porous. Molten Ni and Cu were Basely infiltrated into the pores, giving the dense composites of Al2O3-Ni and Al2O3-Ni-Cu systems.