Journal of the Japan Society of Powder and Powder Metallurgy
Online ISSN : 1880-9014
Print ISSN : 0532-8799
ISSN-L : 0532-8799
T8: MIM - New Processing Routes
DIC Analysis of Large-deflection deformation during Sintering of MIM Compacts
Kentaro KudoAtsuki TanakaToshiko OsadaNoriharu YodoshiKazunari Shinagawa
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JOURNAL OPEN ACCESS

2025 Volume 72 Issue Supplement Pages S651-S658

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Abstract

Powder molded compacts, characterized by low powder filling rates such as Metal Injection Molding (MIM), often exhibit problems with deformation during sintering due to their large shrinkage and low strength. In this study, the Digital Image Correlation method (DIC) was used for in-situ observation of sintering in Ni powder compacts fabricated by MIM to investigate their large-deflection deformation behavior. As a result, it was revealed that there is a time point when the deviatoric vertical strain in the longitudinal direction becomes tensile across the entire base of the molded compacts. This strain distribution was not symmetrical distribution of tensile and compressive strains, as is typically observed in the small deflection deformation of an elastic body. Additionally, a finite element analysis was performed using a plastic deformation model for porous materials, and it was confirmed that similar results were obtained.

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